Personal profile
Academic Biography
Dr. Ali Abdelhafeez Hassan earned a PhD in Mechanical Engineering from the University of Birmingham in the United Kingdom at 2017. Prior to relocating to the United Kingdom, Ali obtained his Bachelor of Science degree in Mechanical Engineering in 2007 from Assiut University in Egypt. Subsequently, he successfully completed his MSc in Mechanical Engineering in 2012 at Assiut University, Egypt.
Throughout his postgraduate career, Ali had several posts at the University of Birmingham (UoB) and the University of Nottingham (UoN), including serving as a Research Fellow at the Rolls-Royce University Technology Centre at UoN and as a Research Officer for Subtractive Manufacturing at UoB. Since 2008, Ali has not only conducted research but also taught and co-supervised a significant number of undergraduate and postgraduate students in different academic roles.
Ali's industrial experience was developed via collaboration with prestigious enterprises such as Rolls-Royce, AIRBUS, JLR, and others in the UK. His practical experiences include CAD/CAM, surface integrity analysis, and characterization post-machining. He also has expertise in designing tooling and fixturing for manufacturing processes, as well as modelling and digital twinning of manufacturing processes and systems.
Ali has the professional registration at the Institution of Mechanical Engineers as a chartered engineer (CEng MIMechE).
Summary of Research Interests
- Machining of advanced materials and aerospace alloys.
- Hot isostatic pressing of metallic powders (HIP-ing).
- Additive Manufacturing.
- Tooling and fixturing for manufacturing processes.
- Sheet Metal forming.
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CAD/CAM.
Academic Achievements
In 2015, UN member states agreed to 17 global Sustainable Development Goals (SDGs) to end poverty, protect the planet and ensure prosperity for all. Ali’s work contributes towards the following SDG(s):
External Roles and Professional Activities
Honorary Senior Research Fellow at University of Birmingham. 2023 - 2026
Review Editorial Board Member of CIRP Journal of Manufacturing Science and Technology
Guest Editor of MDPI Machines journal - Special issue "High Performance and Hybrid Manufacturing Processes". 05/2022 - 08/2023
Chartered Engineer and member of the Institue of Mechanical Engineers - UK (CEng MIMechE)
Education/Academic qualification
PhD, PhD in Mechanical Engineering, University of Birmingham
Award Date: 22 Feb 2017
Master, MSc in Mechanical Engineering, Assiut University
Award Date: 1 May 2012
Bachelor, BSc in Mechanical Engineering, Assiut University
Award Date: 13 Jul 2007
External positions
Honorary Senior Research Fellow, University of Birmingham
1 May 2023 → 30 Apr 2026
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Collaborations and top research areas from the last five years
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Selection of Constitutive Material Model for the Finite Element Simulation of Pressure-Assisted Single-Point Incremental Forming
Hassan, A. A., GOKHAN, K., Yazgin, H. V., Gürün, H. & DURAN, K., 17 Oct 2022, In: Machines. 10, 10, 941.Research output: Contribution to journal › Article › peer-review
Open AccessFile81 Downloads (Pure) -
An analytical model to predict interlayer burr size following drilling of CFRP-metallic stack assemblies
Hassan, A. A., Soo, S. L., Aspinwall, D. K., Arnold, D. & Dowson, A., 17 May 2020, In: CIRP Annals. 69, 1, p. 109-112Research output: Contribution to journal › Article › peer-review
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State-of-the-art of surface integrity in machining of metal matrix composites
Liao, Z., Abdelhafeez, A., Li, H., Yang, Y., Diaz, O. G. & Axinte, D., 31 May 2019, In: International Journal of Machine Tools and Manufacture. 143, p. 63-91 29 p.Research output: Contribution to journal › Review article › peer-review
74 Citations (Scopus) -
A Coupled Eulerian Lagrangian Finite Element Model of Drilling Titanium and Aluminium Alloys
Abdelhafeez, A. M., Soo, S. L., Aspinwall, D., Dowson, A. & Arnold, D., 27 Sept 2016, In: SAE International Journal of Aerospace. 9, 1, p. 198-207 10 p.Research output: Contribution to journal › Article › peer-review
14 Citations (Scopus) -
Net-shape manufacturing using hybrid selective laser melting/hot isostatic pressing
Hassanin, H., Essa, K., Qiu, C., Abdelhafeez, A. M., Adkins, N. J. E. & Attallah, M. M., 20 Jun 2017, In: Rapid Prototyping Journal. 23, 4, p. 720-726 7 p.Research output: Contribution to journal › Article › peer-review
26 Citations (Scopus)