Advances Sustainability in Manufacturing: Exploring Green Additive Manufacturing and Environmental Impact Mitigation

Research output: Chapter in Book/Report/Conference proceedingChapter

Abstract

Additive Manufacturing (AM) holds significant promise for transforming manufacturing industries towards sustainability. This paper explores the principles, advancements, and challenges in sustainable additive manufacturing, contrasting it with the environmental impact of traditional manufacturing processes. Principles such as reducing environmental impact, energy efficiency, material efficiency, and economic viability are discussed, emphasizing the role of AM in promoting eco-friendly production practices. The study explores progress in environmentally friendly additive manufacturing (AM) technologies, focusing on eco-conscious materials, energy-conserving processes, and techniques for minimizing waste, highlighting the industry's commitment to sustainability. Direct energy deposition (DED) uses a laser to create a melt pool for either powder or wire feed, enabling high deposition rates and allowing multi-material builds. It is ideal for fabricating large components and repairing damaged parts. Powder Bed Fusion (PBF) employs selective melting of metal powder layers using either a laser or electron beam, achieving high precision suitable for complex geometries and fine features. While DED is favoured for large structures, PBF is preferred in applications requiring lightweight, intricate parts with minimal post-processing. The inclusion of Life Cycle Assessment (LCA) into Additive Manufacturing (AM) and its effects on evaluating environmental consequences and economic viability. The research also delves into the obstacles and prospective developments in the field of sustainable AM. By addressing these challenges and embracing future directions, AM can play a vital role in achieving a circular economy and reducing environmental impact in manufacturing industries.
Original languageEnglish
Title of host publicationEngineering, Technology and Management
Subtitle of host publicationPractices for Sustainable Manufacturing Industry
EditorsKali Charan Rath, Alvaro Rocha, Siba Sankar Mahapatra, Anoop Kumar Sood, Amaresh Kumar
PublisherSpringer, Cham.
Pages1-25
Number of pages25
ISBN (Electronic)9783031936548
ISBN (Print)9783031936531
DOIs
Publication statusPublished - 12 Aug 2025

Publication series

NameInformation Systems Engineering and Management
PublisherSpringer
Volume54
ISSN (Print)3004-958X
ISSN (Electronic)3004-9598

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