An Industrial Digitalization Platform for Condition Monitoring and Predictive Maintenance of Pumping Equipment

Michael Short, John Twiddle

Research output: Contribution to journalArticle

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Abstract

This paper is concerned with the implementation and field-testing of an edge device for real-time condition monitoring and fault detection for large-scale rotating equipment in the UK water industry. The edge device implements a local digital twin, processing information from low-cost transducers mounted on the equipment in real-time. Condition monitoring is achieved with sliding-mode observers employed as soft sensors to estimate critical internal pump parameters to help detect equipment wear before damage occurs. The paper describes the implementation of the edge system on a prototype microcontroller-based embedded platform, which supports the Modbus protocol; IP/GSM communication gateways provide remote connectivity to the network core, allowing further detailed analytics for predictive maintenance to take place. The paper first describes validation testing of the edge device using Hardware-In-The-Loop techniques, followed by trials on large-scale pumping equipment in the field. The paper concludes that the proposed system potentially delivers a flexible and low-cost industrial digitalization platform for condition monitoring and predictive maintenance applications in the water industry.
Original languageEnglish
Article number3781
Number of pages16
JournalSensors
Volume19
Issue number17
DOIs
Publication statusPublished - 31 Aug 2019

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Condition monitoring
maintenance
pumping
platforms
Maintenance
Equipment and Supplies
industries
fault detection
Water
Testing
Global system for mobile communications
Microcontrollers
Digital signal processing
Fault detection
Industry
water
sliding
Costs
Transducers
transducers

Cite this

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An Industrial Digitalization Platform for Condition Monitoring and Predictive Maintenance of Pumping Equipment. / Short, Michael; Twiddle, John.

In: Sensors, Vol. 19, No. 17, 3781, 31.08.2019.

Research output: Contribution to journalArticle

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