Developing New Water-Based Drilling Fluid Additives for Mitigating Filtration Loss at High Pressure and High Temperature

Sustainable oil and gas development demands eco-friendly and cost-effective drilling fluids. Water-based drilling fluids (WBDFs) are preferred over oil-based alternatives for their lower environmental impact, but they often suffer from excessive fluid loss in permeable formations, leading to thick filter cakes, reduced mud weight, and operational delays. Conventional chemical additives mitigate this issue but pose environmental and health risks due to their toxicity and non-biodegradability. This study explores the use of biodegradable additives extracted from avocado seed (AS), rambutan shell (RS), tamarind shell (TS) and banana trunk (BT) biomass in four particle sizes of 300, 150, 75 and 32 μm to improve filtration control in WBDFs. All four materials were crushed by ball milling and characterized by Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM) and Energy-dispersive X-ray (EDX). In accordance with API Spec 13A recommendations, several water-based drilling fluids (WBDFs), including reference fluid and modified fluids formulated with biodegradable additives at a fixed percentage of 3 wt% and varied particle sizes, were prepared. The rheological and filtration properties of the formulated drilling fluids were investigated by conducting industry-standard rheology and filtration tests under LPLT conditions (100 psi, 25 °C) and HPHT conditions (1500 psi, 75 °C). The results show that 32 μm tamarind shell powder delivered the strongest performance, reducing fluid loss by 82.4% under HPHT conditions and producing the thinnest mud cake (0.33 mm); it also reduced fluid loss by 72.8% under LPLT conditions, outperforming the other biodegradable materials.