Industrial Implementation of an Inline Near Infrared Process Control System for the Production of Caramel

Mohamed Mohamed, Gary Montague, Jarka Glassey, Paul Morrow, Vivienne Ryan, Simon Dawson

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Abstract

This paper describes the implementation of inline near infrared spectroscopy measurements to determine the key quality attributes of caramel in an industrial manufacturing process. The current control strategy is based around offline sampling and laboratory analysis which is costly, time-consuming and compromises operational control. Moving to inline analysis overcomes these limitations but the development of robust calibration models is a challenging task. Product recipe changes and natural raw material variation compound the issues arising in typical calibration model development. It is demonstrated that with appropriate spectroscopic signal pre-treatment and pattern recognition algorithm analysis, it is possible to provide the operators with a robust assessment of the caramel key quality measures so that they can respond in a timely manner if further processing actions are required. Results demonstrate the ability for NIR measurement to detect batch deviations that subsequently were judged to fall outside of the quality control limits as determined in pre-release laboratory assessment.
Original languageEnglish
Article number111717
JournalJournal of Food Engineering
Volume361
Early online date7 Sept 2023
DOIs
Publication statusE-pub ahead of print - 7 Sept 2023

Bibliographical note

Funding Information:
This work was supported by a Knowledge Transfer Partnerships (KTP) program [partnership number 11523] between British Bakels Limited and Newcastle University in collaboration with the National Horizons Centre at Teesside University . The partnership is part-supported by a grant from Innovate UK and part-supported by British Bakels Limited .

Funding Information:
This work was supported by a Knowledge Transfer Partnerships (KTP) program [partnership number 11523] between British Bakels Limited and Newcastle University in collaboration with the National Horizons Centre at Teesside University. The partnership is part-supported by a grant from Innovate UK and part-supported by British Bakels Limited. We would like to especially express our thanks to the colleagues at British Bakels and to Andrew Leather from Stratos Control Systems for their support and contribution to the success of this project.

Publisher Copyright:
© 2023 The Authors

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