Novel synthesis and application of zeolite-Y from waste clay for efficient CO2 capture and water purification

In the present study, the microwave-assisted hydrothermal method using sodium hydroxide (NaOH) has been used to synthesise zeolite-Y from three different waste clays (WC) from Teesside, Northeast of England, UK. The effects of microwave time intervals and WC type were investigated to produce crystalline zeolite-Y. All WCs and synthesised zeolites were characterised by scanning electron microscopy (SEM), X-ray fluorescence (XRF), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and Brunauer–Emmett–Teller surface area measurement (BET). The characterisation results showed that the zeolite-Y samples synthesised at 6 minute intervals exhibited larger total pore volumes, higher surface areas, and higher crystallinity compared to the samples synthesised at 4 minute intervals. Especially, the synthesised zeolite-Y from Clay 1 displayed high CO₂ adsorption capacity, achieving 5.23 mmol/g at 298 K and 1 bar, with a maximum methylene blue removal of 94.3%. This sample showed a surface area of 485 m²/g and a pore volume of 0.24 cm³/g, alongside an Si/Al ratio of 3.7, highlighting its excellent thermal stability at elevated temperatures. The high CO₂ adsorption capacity combined with the high methylene blue removal efficacy makes the synthesised zeolite-Y from WC an excellent candidate for efficient CO₂ capture and removal of methylene blue from contaminated water. Additionally, this study illustrates the potential for waste valorisation through the conversion of low-value WC into high-performance, value-added materials. This transformation not only mitigates waste disposal issues but also contributes to sustainable resource management and environmental protection by offering a practical solution for treating industrial effluents and gas emissions.